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车轮装备 车轮模具 汽车模具 汽车零部件

滚边机

滚边机是用于去除轮辋成型后产生的轮辋边缘毛刺的全自动设备,以冷滚压的方式进行修缘至圆滑过度,实现提高轮辋品质的要求。该设备可加工各尺寸小线轮辋,加工范围广,设备整体精度高,采用全自动化系统,工作效率高,结构紧凑。

详细描述

总述

Summary

滚边机是用于去除轮辋成型后产生的轮辋边缘毛刺的全自动设备,以冷滚压的方式进行修缘至圆滑过度,实现提高轮辋品质的要求。该设备可加工各尺寸小线轮辋,加工范围广,设备整体精度高,采用全自动化系统,工作效率高,结构紧凑。

Roll edge machine is used to remove the burr of rim both edge after rim roll forming, adopt cold rolling way to process the rim edge upto smooth, to achieve the requirements of improving the rim quality. The equipment can process the size at diameter 13-17 inch of car rim line, this machine use fully automated system with high efficiency, compact structure.


规格参数

Specification


设备型号

Model Number

GBJ-350

轮辋最大宽度

Max. Width of Rim Band

290mm

轮辋最大直径

Max. Diameter of Rim Band

18 inches

轮辋最小直径

Mini. Diameter of Rim Band

13 inches

轮辋最大厚度

Max. Thickness of Rim Band

5mm

单侧最大滚边力

Rolling Force of Single Side

1.7Tons

压缩空气

Pressure of Compressed Air

0.4-0.6Mpa

单侧滚轮可调整距离

Adjustable Distance of Single Si de Roller

150mm

滚边轮转速

Roller Speed

230r/min





特色

1) 运行程序Running Process

进料→滚轮自动下压→旋转→消除毛刺→滚轮放松→出料→出料装置下降→下料准备一工件自动进入。

整个设备自动化程度高,结构紧凑,工作效率高。

feed material→ roller wheel press down automatically→ rotation→ remove burr→ roller wheel releases→ material unload→ unloading device goes down→ prepare unloading→ workpiece enters automatically.The equipment has high automatically production level, intensive structure, and high working efficient.


2) 设备全自动化,动作实现方式上有单动操作、手动操作和自动操作的功能。

设备动作逻辑由PLC控制,安全可靠

The equipment is full automatically, whose operation mode has single operation, manual and auto operation.

Its operation logic is controlled by PLC.


3) 操作界面(HMI)能手动录入加工各型号钢圈的调整后参数并储存,以备随时调用,能够显示设备外部信号的设定状态和实时状态。

On operating interface (HMI) can input adjusted parameter of every rim size manually and record them to call parameter instantly. It also shows the set condition of equipment’s external signal and its current condition.


4) 进出料通道宽度、压紧轮高度、挡料位置、下滚模滚边倾角等工作参数可针对不同规格的钢圈进行调节。

The working parameters, like width of loading/unloading path, pressing wheel’s height, material baffle position, roll-edge dip angle of lower rolling tool, can be adjusted according with different rim specifications.


5) 设备整体结构稳定可靠,抗振性能好;具有足够的可靠性,在寿命期限内有足够的强度、刚度、稳定性、耐腐蚀性、抗疲劳性。

Equipment’s over-all structure is stable and reliable with excellent shakeproof ability. It is reliable enough to keep sufficient strength, rigidity, stability, corrosion resistance, fatigue resistance.


6) 双旋辊架(左右)压力可调,转速120~200转/分,上压辊气动压紧,压力可调4-8kg/cm2,进出料架宽度可调6"-16.5",所有行程控制、位置控制、有无工件显示均采用双位无触点感应显示,做到显示万无一失。

缺件,安全运行时各工序都显示绿灯,有故障时某工序显示红灯并报警响铃显示,以便及时处理。在更换产品时,只需更换下模模具,和调整毛刺辊的角度,调整时间为4分钟。

The pressure of double rotation roller rack can be adjusted. Its rotation speed is 120~200r/min. Pressure adjustable range is 4-8kg/cm2 (0.4-0.8Mpa) for pneumatic clamping of upper material pressing roller. Width of material loading/unloading path adjustable range is 6"-16.5". All the stroke control, position control, workpiece display adopt two-position noncontacting sensor vision.

In situation when without workpiece or safe running green indicator lights. When fault occurs, some process will light red indicator and alarm to dial with problems. It just need to change lower tool and adjust angle of deburr roller when change products. The adjustment time is 4 minutes.


鲁ICP备090054547号-1 | © 2018 山东小鸭精工机械有限公司 版权所有


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